Stage 1 Nissan SR20 - 5-speed manual BMW M57 ZF GS5-39DZ - 240mm / 9.45"

PMC Motorsport Stage 1 – clutch kit Nissan SR SR20DE SR20DET – 5-speed manual BMW M57 ZF GS5-39DZ E39 525d 530d / E46 330d – 240 mm / 9.45" – Sachs XTend 3000 951 877 – max. 650 Nm / 479 lb⋅ft

Complete Stage 1 clutch kit designed to combine (swap / convert) the Nissan SR20 (SR20DE / SR20DET) longitudinal engine (RWD) with the ZF GS5-39DZ 5-speed manual gearbox found in BMW models with the cast iron M57 engine (E39 525d / 530d, E46 330d). The kit includes a gearbox adapter plate, custom PMC Motorsport flywheel, Sachs XTend 3000 951 877 clutch – self-adjusting pressure plate, 28x35-10N organic clutch disc, and clutch release bearing. The maximum torque capacity of the kit is 650 Nm (479 lb⋅ft). Ideal solution for daily driving, drifting, and amateur motorsport.

Planning a Nissan SR20 engine swap into your BMW (E30, E36, E46, E34, E39, E90, E91, E92, E60, E61, E81, E82, E87)? Our adapter is a rock-solid solution. Convert an automatic transmission to a BMW manual gearbox and unlock new performance potential.

PMC Motorsport adapters not only enable automatic-to-manual conversions in vehicles powered by Nissan SR20 engines, but also support completing an SR20 engine swap into BMW chassis and other platforms, such as Nissan (S13, S14, S15, PS13) or Mazda RX-7 / RX-8.

Aluminum gearbox adapter plate engineered to simplify transmission installation to the maximum, eliminating radical modifications such as cutting off the entire bellhousing – only trimming the starter motor opening is required. Custom flywheels dedicated to PMC Motorsport adapters are made of lightweight aluminum with a replaceable friction plate, precision-checked and dynamic-balanced prior to dispatch. Flywheel designed for a 240 mm clutch pressure plate (GS5-39DZ / GS6-53DZ / BZ BMW OE pattern). Adapter thickness: 20 mm (0.78").

PMC Motorsport gearbox adapters are synonymous with precision engineering and superior quality. A design process utilizing advanced 3D scanning and CMM measuring arm quality control ensures a flawless fit. Production on cutting-edge CNC machines guarantees perfect engine-to-transmission concentricity, which is vital for drivetrain durability.

Additional Information

Installation Instructions

Bolt the flywheel to the crankshaft using the supplied bolts and torque them to 72 Nm (53.1 lb⋅ft) using threadlocker. The PMC flywheel includes its own starter ring gear, so an automatic transmission flexplate / flywheel is not required. A 240 mm clutch disc with a 28x35-10N spline dedicated to the GS5-39DZ gearbox must be used. To mount the adapter, use the original Nissan SR20 starter motor (OE, not included in the kit). The clutch release bearing is included in the kit (Sachs XTend). The clutch fork and slave cylinder are not included in the kit – reuse them from your existing gearbox.

Frequently Asked Questions

Which engines does this kit fit?

Nissan SR20DE and SR20DET engines in longitudinal configuration (RWD) – found in the Nissan Silvia / 200SX / 180SX (S13, S14, S15), among others.

Which gearboxes does this kit fit?

The 5-speed manual ZF GS5-39DZ gearbox from BMW models with the cast iron M57 diesel engine – E39 525d / 530d and E46 330d – in versions THBA, THBC, THBG, THBK, and THBM. The gearbox features a 28x35-10N input shaft spline.

Does the gearbox bellhousing need to be cut?

No. The adapter is specifically engineered to avoid cutting the bellhousing – only preparing the starter motor pocket is required.

What additional parts do I need to purchase for installation?

An original Nissan SR20 starter motor (OE), along with a clutch fork and slave cylinder dedicated to the GS5-39DZ gearbox. These components are not included in the kit.

Which clutch is included in the kit?

A 240 mm (9.45") Sachs XTend 3000 951 877 clutch kit: self-adjusting pressure plate, organic clutch disc with 28x35-10N spline for the ZF GS5-39DZ gearbox, and a clutch release bearing.

What torque capacity does the Stage 1 kit handle?

The maximum torque capacity of the kit is 650 Nm (479 lb⋅ft).

Can I use a different clutch?

Yes. The PMC Motorsport flywheel is designed for a 240 mm BMW OE type clutch pressure plate – from BMW M57 / M57N / M57N2 / N54 / B58 / E46 M3, Sachs XTend 3000 951 877 (BMW M57), or Sachs Performance 883082.001243. ACT / Spec / Tanaci clutches are also commonly used – any aftermarket pressure plate must fit the BMW OE flywheel pattern (M57 / M57N / M57N2 / N54 / B58). For the GS5-39DZ gearbox, a 240 mm clutch disc with a 28x35-10N spline must be used.

Which starter motor should be used?

The original Nissan SR20 starter motor (OE). The starter motor is not included in the kit.

Can I use the adapter with another BMW gearbox, such as the GS6-53DZ or GS6-53BZ?

Yes. The PMC Motorsport adapter plate itself is universal and fits the vast majority of BMW manual gearboxes (applies to adapter plates manufactured after 2022). In case of changing the gearbox model, you only need to swap the flywheel and clutch disc.

Does the adapter also fit the ZF 8HP automatic transmission?

Yes. The PMC Motorsport adapter plate itself is universal and fits most BMW transmissions (applies to adapter plates manufactured after 2022). When converting to a ZF 8HP automatic transmission, the standard flywheel is replaced with a PMC Motorsport 8HP torque converter adapter plate.

What is included in the kit?

An aluminum gearbox adapter plate (20 mm) with mounting bolts, a custom PMC Motorsport flywheel with a replaceable friction plate, crankshaft bolts, pressure plate bolts, a clutch fork pivot pin – replacement for BMW OE 21 51 1 223 328 – and a Sachs XTend 3000 951 877 clutch kit (pressure plate, 240 mm 28x35-10N organic disc, release bearing). The clutch fork and slave cylinder are not included in the kit.

Can I purchase only the adapter plate or only the flywheel?

Yes. Each individual element of the kit can be purchased separately – including the adapter plate with flywheel kit, without the clutch.

Does the price include customs duty for shipments outside the European Union?

No. The product price and shipping quote do not include customs duties, taxes, or import fees that may apply in the recipient's country.

Can I purchase with 0% VAT?

Yes, provided you are a B2B customer outside Poland with a valid EU VAT number (verified in the VIES system) or if the order is shipped as an export outside the EU.

Is the included instruction manual sufficient for full installation?

The manual describes mating the engine and gearbox outside the vehicle body. Depending on the car chassis, custom fabrication may be necessary: engine/transmission mounts, bushings, firewall modifications, transmission tunnel clearance, propshaft length. Professional installation is strongly recommended.

Please note that a lightweight single-mass flywheel provides uncompromising throttle response and engine revving dynamics at the expense of factory vibration damping. This delivers a more direct drivetrain feel, which can lead to a natural increase in audible gear rattle / chatter from the gearbox mechanisms. This is a normal, expected characteristic in motorsport applications, resulting from a rigid connection between the engine and drivetrain.