PMC Motorsport adapter / conversion kit / clutch kit Ford Barra – 6-speed manual BMW M57N2 ZF GS6-53DZ HGU HGK 325d 330d – 240 mm / 9.45"

Adapter kit allowing connection (swap / conversion) of the Ford Barra engine with the 6-speed manual gearbox ZF GS6-53DZ HGU / HGK used in BMW with M57N2 diesel engine (E9x 325d / 330d), as well as its GS6X53DZ HGW / HGL variant from 330d xDrive. An ideal solution for amateur and professional motorsport.

Planning a Ford Barra swap in your BMW (E30, E36, E46, E34, E39, E90, E91, E92, E60, E61, E81, E82, E87)? Our adapter is a reliable solution. Swap your automatic transmission for a manual BMW gearbox and unlock new possibilities.

PMC Motorsport adapters not only enable automatic to manual gearbox conversion in vehicles with the Ford Barra engine, but also support completing Barra swaps in BMW as well as other vehicles such as Nissan (S13, S14, S15, PS13) or Mazda RX-7 / RX-8.

Aluminum gearbox adapter designed to simplify gearbox installation as much as possible without radical modifications like cutting off the bellhousing – only preparing a cutout for the starter motor is required. Custom flywheels dedicated to PMC Motorsport adapters are made of aluminum with a replaceable friction surface, tested and balanced before shipping. Flywheel designed for 240 mm pressure plate (GS5-39DZ / GS6-53DZ / BZ BMW OE).

PMC Motorsport gearbox adapters are synonymous with precision and top quality. The design process based on 3D scanning and inspection using a measuring arm ensure a perfect fit. Production on modern CNC machines guarantees ideal concentricity of the engine and transmission, which is crucial for the durability of the drivetrain.

Additional information

Installation instructions

A BMW M50 / M52 / M54 OE starter motor is required for the installation of the adapter and flywheel (not included) – OE numbers available in the FAQ section. In some versions of the Ford Barra engine, the starter motor adapter included in the kit must be grinded to fit. Mount the clutch release fork on the lower position of the release bearing (in case of a dual-position bearing).

Frequently Asked Questions

Which engines does this adapter fit?

For Ford Barra engines: 190, 195, 240T, 245T, 270T (BA / BF FPV and FG), 310T, and 325T.

Which gearboxes does the adapter fit?

For 6-speed manual ZF GS6-53DZ gearbox from BMW with M57N2 diesel engine (E90 / E91 / E92 325d and 330d) in HGU (THGU) and HGK (THGK) versions, and ZF GS6X53DZ in HGW (THGW) and HGL (THGL) versions from BMW E9x 330d xDrive.

Do I need to cut the gearbox bellhousing?

No. The adapter is designed to avoid cutting the bellhousing – only a cutout for the starter motor needs to be prepared.

Which starter motor should be used?

BMW M50 / M52 / M54 starter motor, OE 12 41 2 354 709 (2354709) / 12 41 1 740 379 (1740379) / 12 41 2 344 247 (2344247) / 12 41 1 740 378 (1740378) / 12 41 1 740 375 (1740375) / 12 41 1 738 602 (1738602) / 12 41 1 466 102 (1466102) / 12 41 1 712 937 (1712937) / 12 41 1 735 524 (1735524) / 12 41 1 738 604 (1738604) / 12 41 1 715 238 (1715238). Starter motor is not included in the kit. In some versions of the Ford Barra engine, the starter motor adapter included in the kit must be grinded to fit.

Which clutch pressure plate fits the PMC flywheel?

240 mm (9.45") BMW OE type pressure plate – from BMW M57 / M57N / M57N2 (including stock pressure plate from GS6-53DZ gearbox) / N54 / B58 / E46 M3 or Sachs Performance 883082.001243. Clutches from ACT / Spec / Tanaci are also often used – custom pressure plates must fit the BMW OE flywheel (M57 / M57N / M57N2 / N54 / B58). Use a 240 mm clutch disc with splines matching your transmission, a dedicated release bearing kit, and a slave cylinder.

Does the adapter also fit the ZF 8HP automatic transmission?

Yes. The PMC Motorsport gearbox adapter itself is universal and fits most BMW gearboxes (applies to adapters manufactured after 2022). When converting to a ZF 8HP automatic transmission, the standard flywheel must be replaced with the PMC Motorsport 8HP torque converter adapter.

Can I buy only the adapter or only the flywheel?

Yes. Every component of the kit is available separately.

Does the price include customs duty when shipping outside the European Union?

No. Product price and shipping estimate do not include customs duties or extra fees that may apply in the destination country.

Can I buy with 0% VAT?

Yes, if you are a B2B customer outside Poland with an active EU VAT number (verified in VIES) or ordering for export outside the EU.

Is the included manual enough for installation?

The manual describes joining the engine and gearbox outside the chassis. Depending on the car, extra modifications may be needed: mounts, bushings, firewall, transmission tunnel, driveshaft length. Professional installation recommended.

It is worth noting that a lightweight single-mass flywheel provides uncompromising throttle response at the expense of eliminating factory dampening elements. This results in a more direct drivetrain operation, which can naturally increase the noise generated by the gearbox mechanism. This is a desirable characteristic in sports vehicles resulting from the rigid engine-to-drivetrain connection.